Torch Cleaning Station TCS-6PP

"Plug & Play …"

The latest "Plug and Play" Torch Cleaning Station, the TCS-6PP, offers the same reliable solutions for automatically servicing the torch neck plus much more. The TCS-6PP has a 4 point clamping system for precision cleaning, along with a reset switch, a ready light, and a TCP pointer. The ultimate feature of the TCP-6PP is the integrated PC board which relies on just one signal from the controller to instruct the station through its cleaning cycle.
 
1. Torch cleaning station
  • Precise and effective cleaning for almost all robot welding torches.
  • Proven and trusted cutter principle, suitable even for heavy spatter adhesion.
  • 3-point clamping of the gas nozzle fixes the torch in place during the cleaning process.
     
2. Spraying unit "TMS-VI"
  • Direct, economical spraying of anti-spatter fluid reduces welding spatter adhesion and extends the servicing intervals.
  • Clean environment thanks to encapsulated spraying nozzle and collecting pan for dirty residual oil.
  • Simple disposal of residual oil and replenishment of the anti-spatter agent by simply exchanging the bottles.

3. Wire cutting fixture
  • The combined clamping and shearing action guarantees precise cutting quality and ensures optimum arc-start properties as well as exact TCP measurement.
  • Long service life thanks to sturdy design.
     


For the download of the catalogue and the spare parts list as a PDF-file "click" here.

Further information (manual, ordering information etc.) you will find here.

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Weight:
  approx. 35 lbs.
Ambient temperature:
  +41ºF up to +122ºF
Protection according to DIN 40 050: IP 21

Pneumatic connection - manifold block
Compressed air supply inlet: push-lock fitting f/10mm OD air hose or G1/4
Air supply hose internal diameter: min. Ø 6mm
Nominal pressure:
  90psi
Operating pressure:
  80-120 psi

Electrics - terminal block
Torch cleaning station:
6-position screw/quick clamp quick disconnect terminal strip
2 positions - 24 V DC power supply
2 positions - inputs for "start" 24 V DC or 0V DC
2 positions - outputs for "station ready" 24 V DC or 0V DC
Cable inlet: PG9
Spraying unit "TMS-VI":
3 conductor cable- flying leads
Power consumption: 15 W

Control requirements
3 robot outputs 24 V DC or 0V DC:
for torch cleaning station "start" signal and for triggering spraying unit and wire cutter control valves.
1 robot input 24 V DC or 0V DC for "Station Ready" signal.

Torch Cleaning station: Pneumatic motor (nominal speed)
- with lubricated air:
approx. 650 rpm 
-with non-lubricated air:
approx. 550 rpm
Air consumption:
approx. 600 L/Min.

Spraying unit
Capacity of the bottle:
1 litre

Wire Cutter
Cutting capacity at 90 psi
- Solid wire:
up to .062"
-Core wire:
up to .125"
Cutting time:
0.5 sec.